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Author Topic: 2009 Ski-doo 800 xp once over  (Read 19388 times)

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Offline Blown F-150

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Re: 2009 Ski-doo 800 xp once over
« Reply #15 on: October 01, 2015, 11:05:57 PM »
Quote from: Kitzy on October 01, 2015, 06:14:26 PM
You want to come to my four wheeler?   It looked like this the last time I rode...



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Looks like a lot of fun! I hope you didn't snap an axle!
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Offline Blown F-150

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Re: 2009 Ski-doo 800 xp once over
« Reply #16 on: October 01, 2015, 11:09:12 PM »
Quote from: Rollingrock on October 01, 2015, 10:02:30 PM
Quote from: Kitzy on October 01, 2015, 06:32:22 PM
The Teryx?   Or the Grizz?

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Grizz is gone bye bye but I wish I didn't sell it.   The Teryx is in the shop to get a new CVT belt, check clutch, valve timing and ALL fluids changed.   The belt change me and a buddy did with a Gates Belt didnt solve my issues.   

Not to hijack this thread but when i dropped off my Side By Side they offered me 7600 cash for it.   I almost took it.   I still may.   The one ones sure look sexy.   

no worries about a thread jack from me!

The new ones are very nice. When I was back home, one buddy has an 800 Ranger, another has a 900 RAzr modded (crazy fun) and another has a brand new 1000 Outlander. I was beyond jealous, but did get to tear up with them all. My Dad has the same bike as Mike's, So I do have some fun on that when I'm home.

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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #17 on: October 02, 2015, 05:04:08 AM »
Quote from: Rollingrock on October 01, 2015, 10:30:17 PM
Quote from: Kitzy on October 01, 2015, 10:15:36 PM
You should contact James at JBS Performance.   He may have a solution you your problem.

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What is my problem?
Ii don't know for sure.  I know belt. Problems are common on the Teryx.   James mods clutch sheaves.  He's been working on Teryx sheaves lately and is getting good results.   Less belt wear than from the factory and more use able power.   

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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #18 on: October 02, 2015, 05:17:48 AM »
Jason,  check out the first 3 or 4 threads here.   http://hotrodforums.net/forums/forumdisplay.php?81-Teryx-Drivetrain-amp-Clutch



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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #19 on: October 02, 2015, 05:20:34 AM »
Quote from: Blown F-150 on October 01, 2015, 11:05:57 PM
Quote from: Kitzy on October 01, 2015, 06:14:26 PM
You want to come to my four wheeler?   It looked like this the last time I rode...



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Looks like a lot of fun! I hope you didn't snap an axle!

I wish I had more of this on video but my Gopro was mounted to the Razr owned by the poor guy standing behind me in that picture.   And that Razr was off to the left of this picture stuck in a mud hole.   I was tasked with getting him out until I got stuck.   His son is behind to the left also stuck.   Haha.

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Offline Rollingrock

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Re: 2009 Ski-doo 800 xp once over
« Reply #20 on: October 02, 2015, 08:36:46 AM »
Quote from: Kitzy on October 02, 2015, 05:17:48 AM
Jason,  check out the first 3 or 4 threads here.   http://hotrodforums.net/forums/forumdisplay.php?81-Teryx-Drivetrain-amp-Clutch



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Interesting.  Wish I had seen that like 8 months ago. 

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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #21 on: October 02, 2015, 07:36:54 PM »
Quote from: Rollingrock on October 02, 2015, 08:36:46 AM
Quote from: Kitzy on October 02, 2015, 05:17:48 AM
Jason,  check out the first 3 or 4 threads here.   http://hotrodforums.net/forums/forumdisplay.php?81-Teryx-Drivetrain-amp-Clutch



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Interesting.  Wish I had seen that like 8 months ago.

Give him a call.   Or join the site.   He's incredibly hard to get a hold of though.   Even on his site he doesn't always answer fast but he's a mad genius when it comes to side by sides.

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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #22 on: October 03, 2015, 09:30:56 PM »
When's this thing go back together?   

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Offline Blown F-150

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Re: 2009 Ski-doo 800 xp once over
« Reply #23 on: October 03, 2015, 11:33:57 PM »
I spent all day on it today and made some progress. I know it doesn't look like much, but lots of time consuming stuff.
The goal for tomorrow is to get the fuel tank back in and button up the intake and get the head on.

 - Starter rebuilt and installed on the motor
 - Motor installed in the sled
 - Bulk of the coolant lines, vacuum lines and wiring harness installed
 - Some odds and ends like snow flap, oil tank and rear bumper installed

Here is how she sits as of now


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Offline Rollingrock

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Re: 2009 Ski-doo 800 xp once over
« Reply #24 on: October 04, 2015, 12:59:06 AM »
Wow, that looks awesome.


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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #25 on: October 04, 2015, 07:12:32 AM »
I think we have different understandings of what looks and doesn't look like much.   That looks like a ton of work.   Looks great.   I keep thinking man,  what if he misses something early on in the rebuild and doesn't know it until he's finished.

Tapatalkin...

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Offline Too Stroked

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Re: 2009 Ski-doo 800 xp once over
« Reply #26 on: October 04, 2015, 02:36:34 PM »
It'll be a pity to take that thing out on a trail and actually get it dirty. Looks awesome!
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Offline Blown F-150

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Re: 2009 Ski-doo 800 xp once over
« Reply #27 on: October 05, 2015, 02:53:10 PM »
Thanks Guys!

More progress made yesterday.

Essentially, I checked out the fuel delivery system (cleaned out tank and fuel pump), installed the front bumper, y-pipe, RAVEs, reeds, fuel pump, fuel tank, track/drive shaft and brakes.

I went to the Team Clutch kit and found it to be the wrong one. I ordered the right one for my sled, but they shipped me one for a Summit XP! it really sucks as the kit came out of the states and there is no way it will be resolved for this Friday (when I plan on taking it to Calgary 700 miles away). So I will continue on my way of installing the OEM secondary and deal with getting the clutch kit in this winter.


The rest of my parts should get here tomorrow and will let me button up the suspension and carbs. Then I'm on the home stretch.

Sweet head


Current state of progress




I hope to get the primary and carbs cleaned tonight and ready for install.
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Offline Kitzy

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Re: 2009 Ski-doo 800 xp once over
« Reply #28 on: October 05, 2015, 07:09:12 PM »
It actually looks mean like that.  Can you get clear plastics for it?    Haha.   I'm semi joking.

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Offline Blown F-150

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Re: 2009 Ski-doo 800 xp once over
« Reply #29 on: October 23, 2015, 12:11:21 PM »
Pretty much finished it up. I have some cleaning and detailing to do to the plastics, but it runs.

New Front Bumper


Suspension in


All together except the side panels and hood.

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